Again, details are found in the Maintenance and Tune-up section, look under Flushing the Cooling System. Hope this helps you get it back on the water. Please click on one of our advertisements as it helps us afford the bandwidth used to provide this info. Nothing is worse than having a boat that doesn't go in the water. A needle, that is stuck closed, will prevent fuel from entering carburetor.
Check and tighten all fuel line connections. This is the same type of service manual your local dealer will use when doing a repair. Water entering the gearcase will usually cause the oil to turn a slightly milky-white color. It is this level of detail, along with hundreds of photos and illustrations, that guide the reader through each service and repair procedure. Performing the scheduled maintenance is very important. Inspect reeds as outlined in Section 4A.
Careful break-in or a properly overhauled motor will ensure many years of service for the trusty powerhead. This motion also forces out on the fuel pump diaphragm, which, in turn, closes the inlet check valve to keep fuel from returning to fuel tank and opens the outlet check valve, thus forcing fuel to the carburetors. Flush out inlet seat and clean inlet needle. Numbered instructions guide you through every repair procedure step by step. Vapor lock Any type of anti-siphon device must be located between the outboard fuel inlet and fuel tank outlet. Consider using a digital camera if available to help document assemblies during the removal and disassembly procedures.
All diagnostic and repair procedures are covered in great detail. Simply print out the pages you need or print the entire manual as a whole. It is an assembly of long-life components that are protected through proper maintenance. Apply a light coat of clean liquid soap to the water tube grommet. Taking Care not to damage the driveshaft and the water tube, separate the lower unit from the exhaust housing by pulling straight downward. This Evinrude Johnson service manual is your best source of information and guides for repairing and servicing your Evinrude outboard motor.
Keep in mind that anytime pistons, rings and bearings have been replaced, the powerhead must be broken-in again, as if it were a brand-new motor. Thoroughly inspect the gearcase and exhaust housing for signs of damage. Check fuel line connections, hose clamps, fuel pump, and fuel outlet tube located in fuel tank for loose fittings. Boost diaphragm gasket distorted or out of place. A pinched, cut or restricted fuel line; also loose fuel line connection.
We will also send you an email with a copy of your Evinrude Outboard Motor Service manual download link. Once you've rinsed the outside, hook up a flushing device and do the same for the inside. Outboard cuts out or hesitates upon acceleration 6. Check all fuel lines and replace as needed. Numbered table of contents easy to use so that you can find the information you need fast.
Your Evinrude Outboard Motor Service manual will come to you in pdf format and is compressed for a lightning fast download! Detailed substeps expand on maintenance and repair procedure information Notes, cautions and warnings throughout each chapter pinpoint critical information. Follow the Maintenance Schedule recommendations to ensure that the outboard is in peak operating condition. The particular broken or worn component, plus the age and overall condition of the motor may help dictate whether a small repair or major overhaul is warranted. Photos, electrical,wiring diagrams, tune up, fuel system lower units. Check, replace, or clean all fuel filters. Install the gearcase, while carefully aligning the water tube in the arommet and the driveshaft s~linesto the crankshaft shaft. If, it is found that the anti-siphon valve is the cause of the problem, either 1 replace the anti-siphon valve or 2 replace it with a solenoid-operated fuel shutoff valve.
If any oil leaks out or water enters, either the propeller shaft seal must be replaced or the gearcase must be disassembled, inspected and completely overhauled. After downloading your Evinrude Outboard Motor Service manual you can view it on your computer or print one or all of the pages needed. Check fuel in fuel tank and replace or add. Each manual provides step-by-step instructions based on the complete disassembly of the machine. It compensates for the initial wear that occurs during the life of the outboard motor. Air vent must be open and free from contaminants.
Another important aspect of a repair manual from 911 manual dot-com is the fact that you can download one instantly. Air leaks past mixing chamber cover. The second most important task for proper gearcase maintenance is checkinq and maintainina the oil inside the case. Production model years: 1956 1957 1958 1959 1960 1961 1962 1963 1964 1965 1966 1967 1968 1969 1970. A needle stuck open, will cause a flooding condition.